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GAP驗廠介紹,GAP驗廠質量審核標準(一)

3212次 2022-01-13 作者:驗廠之家

        GIS QA Technical Evaluation Scope
        CONFIDENTIALITY:  The information, comments and opinions contained in the report including any and all attached photographs, copies of reports and similar documents are for the use of the Gap Inc. business units and its subsidiary companies.  Do not distribute or photocopy this report without receiving prior written consent from GIS VQM department. 

Section

Q no.

Question

Lab

實驗室

1

What is the sampling size for raw material/ trims test conducted per style in-house or 3rd party lab?

內部或第三方實驗室的原材料/輔料測試每款抽樣多少?

Lab

2

Is there an on-site, appropriately equipped laboratory in size, lighting, temperature and humidity?

是否有核可的內部實驗室,在大小、照明、溫濕度方面符合標準?

Lab

3

Is your laboratory set up certified by other major U.S. companies / 3rd party international lab? If yes. By who?

內部實驗室是否通過美國大公司或第三方國際實驗室的認證?如是,請說明認證方

Lab

4

Are critical laboratory tests performed (either in house or use 3rd party lab) per PO/style and result used by production for problem prevention and records are well kept?

是否根據訂單號/款號來做測試(內部或第三方),測試結果是否用于生產過程防止問題發生,相關記錄是否保存完好?

Lab

5

Are shrinkage/durability tests conducted correctly and completely for each bulk lot with record?

每個批次產品是否都有做縮水/耐久性測試并保存記錄?


        Question 4 - full list for score 3 per category: 
        Denim/Woven
        1.Fabric weight (ASTM D 3776 Option C)
        2.Dimensional stability test (AATCC 135/150, machine wash / tumble dry)
        3.pH test (ISO 3071)
        4.Crocking (ISO 105-X12)
        5.Tear strength (Woven : Elmendorf tester ASTM D1424, Denim ASTM D2261)
        6.Tensile strength (Tensile tester ASTM D5034)
        Knit / IP
        1.Fabric weight (ASTM D 3776 Option C)
        2.Dimensional stability test (AATCC 135/150, machine wash / tumble dry)
        3.pH test (ISO 3071)
        4.Crocking (ISO 105-X12) 
        5.Bursting strength (ASTM D3786)
        6.Pilling resistance (ASTM D3512)
        Sweater
        1.Yarn size (ASTM D1057)
        2.Yarn Twist (ASTM D1423)
        3.Dimensional stability test (AATCC 135/150, machine wash / tumble dry)
        4.Crocking  (ISO 105-X12)
        5.Single yarn strength (ASTM D2256)
        6.Pilling resistance (ASTMD3512, Woven: IWS152)
        Accessories
        1.Tensile strength (Tensile tester)
        2.Small parts attachment strength (Pull gauge)
        3.Crocking (ISO 105-X12)

        4.XRF laser gun (lead content screening)

Section

Q no.

Question

Warehouse

倉庫

1

Is the warehouse proper & in good condition?

倉庫的存儲狀況是適當和良好?

-            warehouse is indoor, wall / roof / floor without holes; floors are marked;

        倉庫在室內,有圍欄/屋頂/地板沒有孔;地面有標識

-            no broken glasses  on the window;

        窗戶玻璃完好無損

-            sufficient racks / pallets, 1 meter from wall; - proper aisles in between the racks / pallets;

有足夠的貨架/托盤,離墻壁至少1米的距離;貨架之間要保持適當的通道

-            maintain proper humidity and cool;

        保持適當的濕度和冷氣

-            proper curtain to block sunshine,

        裝有窗簾避免太陽光直射

-            security with guards / view camera;

         有保安/攝像頭

-            not mold; not messy with rubbish/ water puddings.

        沒有霉菌;整潔沒有垃圾

warehouse

2

Are all fabric / yarns /trims organized and stored indoors, off of floors and remain covered (light color) / protected until ready for use?

所有面輔料在使用前是否有序儲存在室內,離地并用淺色布遮蓋?


3

Are all finished goods/Vendor Manage Inventory (VMI), organized and stored indoors, off of floors and remain covered (light color) / protected until ready for pack?

所有成品/庫存在包裝前是否有序儲存在室內,離地并用淺色布遮蓋?


4

Are all leftover/ defective material/products, organized and stored indoors, off of floors and remain covered (light color) / protected until ready for use?

所有用剩的/有瑕疵的面輔料/產品在使用前是否有序儲存在室內,離地并用淺色布遮蓋?

warehouse

5

Are rejected bulk lots being separated and put under quarantine?

檢驗不合格的產品是否有隔離分開存放?

warehouse

6

Is Material Safety Data Sheet (MSDS) available? E.g. for cleaning agent, glue, dyestuff, printing /plating / washing chemical …etc.

是否有化學品的安全使用說明書,如清潔劑、膠水、染料、印花/電鍍/水洗等化學品?

warehouse

7

Are the inspection processes appropriate for bulk fabric / yarn / leather/ PU? (E.g. 4/10 points for fabric, printing effect / weight / skewing / bowing??% for others) and inspection records are well kept.

布的檢驗程序是否合適?(采用4分制還是10分制,有無檢查布的印花效果、克重、緯斜、弓斜等)是否有保留其檢查記錄?

warehouse

8

Are the inspection processes appropriate for trims / parts / packing/label? (e.g.?? %) and inspection records are well kept?

輔料的檢驗程序是否合適(如抽檢比例)是否有保留其檢查記錄

warehouse

9

Is raw material supplier providing packing list, inspection/testing report by batch and reviewed accordingly with self-checking result?

輔料供應商是否有提供輔料的裝箱單,及每批的測試報告和他們的自查報告

warehouse

10

Is light box and approved shade band available with qualified colorist for bulk color verification?

是否有燈箱和缸差樣,及合格的顏色評估員進行對色?

warehouse

11

Is there bar code scanner to 100% check the OCR barcode trims with clear indication?

是否掃描100%掃描輔料的條碼?

warehouse

12

Is there complete and clear trim card prepared with buyer approval in all related departments?

是否有給到各相關部門清晰完整并經過客人批復的輔料卡參考?

warehouse

13

Are acceptable processes in place for adequate relaxation/conditioning/pre-shrinkage with report?

是否程序規定松布時間和試縮水要求,并保留記錄

Section

Q no.

Question

Sample room

板房

1

Is the sample room fully equipped with proper machines in good maintenance to produce samples that are representative of factory's specific product types?

板房是否有齊全的設備能夠生產代表工廠所有產品類型的樣品?

Sample room

2

Are there mannequins / complete GIS latest mannequins / functional testing forms / last (for shoes) /device available?

是否有用人體模特試身

Sample room

3

Is automatized system in use? E.g. apparel: CAD system/ sweater: computer artwork system/ toys & hard wear: dimension design with record of last 2 years style.

是否使用自動排嘜系統排嘜架(如CAD系統)

Sample room

4

Are there qualified pattern technician / product design technician / sample maker assigned on site to support prompt pattern making / design adjustment / corrections as per the shrinkage test / appearance and buyer Tech Pack?

是否有合格的紙樣師傅/設計師/車樣衣師現場支持紙樣制作/圖案調整/修正縮水率/外觀修改等

Sample room

5

Is there a complete and clear sample document (Tech Pack) and pattern/technical drawing in organized storage pattern which can be accessed easily by the sample room technician?

是否有清晰和完整的文件包來裝每個款的文件,紙樣存有序,使板房技術員可以輕易獲取?

Sample room

6

Are bulk patterns/markers/technical drawings checked for accuracy?

大貨紙樣/嘜架/技術圖紙是經過仔細檢查

Sample room

7

Is there detail production specification for production floor to follow such as: prewash measurement, heat set / washing temperature, drying temperature, construction/assembly? 

是否有詳細的工藝說明書給到生產車間參考,如洗前尺寸、熱定型、洗水溫度、烘干溫度等?

Sample room

8

Are fabric, trims and parts well organized in sample room? Is housekeeping acceptable?

板房里的面輔料和零部件是有序充分利用?

Sample room

9

Is there Metal/Needle control in sample room?

板房是否有做金屬和針的控制?

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